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include <BOSL2/std.scad>; // https://github.com/revarbat/BOSL2
include <BOSL2/walls.scad>;
include <BOSL2/fnliterals.scad>;
include <BOSL2/joiners.scad>;
$fn=20;
part="both"; // [bottom::Bottom Only,side:Side Only,female_tabs:Holes only from side,male_tabs:Tabs only from bottom,view_fit:Debugging view to confirm tab fit,both:Bottom + Side]
/* [Cubby dimensions] */
cubby_width=40;
cubby_depth=120;
cubby_height=90;
// thickness of bottom and side
thickness=5;
// thickness of struts (used in both bottom and side)
strut_thickness=5;
// If set (to non zero), this is used in the max_bridge paramater for the
// sparse_struct BOSL 2 function (which generates the wireframe rectangles). By
// default, it is calculated as max_bridge=(cubby_height + cubby_width)/5.
max_bridge=0;
/* [Tab Dimensions] */
// width of each tab
tab_width=10;
// material between tabs
tab_padding=5;
// this value will be added to the mortises for additional tolerance
tab_tolerance=0.5;
/* [Screw Tabs] */
screw_tabs=true;
/* [Hidden] */
tab_depth=thickness;
tab_height=thickness;
default_max_bridge=(cubby_height + cubby_width) / 5;
if ( part == "both" ) {
both();
} else if ( part =="bottom") {
cubby_bottom(cubby_width, cubby_depth);
} else if ( part == "side" ) {
cubby_side(cubby_depth, cubby_height, screw_tabs);
} else if ( part == "view_fit") {
view_tab_fit(cubby_width, cubby_depth, cubby_height);
} else if ( part == "male_tabs" ) {
male_tabs(cubby_width, cubby_depth);
} else if ( part == "female_tabs" ) {
female_tabs(cubby_depth, cubby_height);
}
function assert_cubby_width() =
let (min_width = strut_thickness + 1) // I'm not sure why I need the +1
assert(cubby_width >= min_width,
str("Cubby width must be atleast ", min_width, "mm"));
function assert_cubby_depth() =
let (min_depth = tab_width * 2)
assert(cubby_depth >= min_depth,
str("Cubby width must be atleast ", min_depth, "mm"));
function assert_cubby_height() =
let (min_height = cubby_side_bracket_height())
assert(cubby_height >= min_height,
str("Cubby width must be atleast ", min_height, "mm"));
function double (x) = x * 2;
function half (x) = x / 2;
module both () {
gap=5;
cubby_bottom(cubby_width, cubby_depth);
left(((cubby_width + cubby_height) / 2) + (tab_height * 2) + gap)
cubby_side(cubby_depth, cubby_height, screw_tabs);
}
module cubby_bottom (width, depth) {
let (_=assert_cubby_width());
let (_=assert_cubby_depth());
rot(90) yrot(90) color("blue") bottom_wall() yrot(90) down(tab_height / 2) {
move_dist=(width / 2) + (tab_depth / 2);
fwd(move_dist)
alternating_tabs(false, "male", depth, tab_width,
tab_depth, tab_height, tab_padding, tab_tolerance);
back(move_dist)
alternating_tabs(true, "male", depth, tab_width,
tab_depth, tab_height, tab_padding, tab_tolerance);
}
children();
module bottom_wall () {
strut_wall(width, depth) children();
}
}
// this calculation needs to be referenced by the view_tab_fit function
function cubby_side_bracket_height() = double(tab_height) + tab_tolerance;
module cubby_side (depth, height, screw_tabs=true) {
let (_=assert_cubby_depth());
let (_=assert_cubby_height());
screw_tab_width=15;
screw_tab_height=20;
screw_tab_thickness=thickness;
yrot(-90) color("red") side_wall() {
if ( screw_tabs ) {
position(TOP+FRONT+LEFT) screw_tab();
up(screw_tab_height) position(BOTTOM+FRONT+LEFT) screw_tab();
}
attach(BOTTOM, TOP) zrot(90) tab_bracket();
attach(TOP, BOTTOM) zrot(90) tab_bracket();
}
children();
module side_wall () {
strut_wall(depth, height - cubby_side_bracket_height() * 2) children();
}
module tab_bracket () {
difference() {
cuboid([depth,thickness,cubby_side_bracket_height()]);
alternating_tabs(true, "female", depth, tab_width, tab_depth,
tab_height, tab_padding, tab_tolerance);
alternating_tabs(false, "female", depth, tab_width, tab_depth,
tab_height, tab_padding, tab_tolerance);
}
children();
}
module screw_tab () {
difference() {
cuboid([screw_tab_width, screw_tab_thickness,screw_tab_height],
anchor=LEFT+TOP);
right(screw_tab_width * (2 / 3)) zrot(90) yrot(90) {
right(screw_tab_height * (1 / 3)) cyl(l=15, r=2, anchor=RIGHT);
right(screw_tab_height * (2 / 3)) cyl(l=15, r=2, anchor=LEFT);
}
}
children();
}
}
module strut_wall(w, h) {
bridge=max_bridge ? max_bridge : default_max_bridge;
sparse_strut(
l=w,
h=h,
thick=thickness,
maxang=45,
strut=5,
max_bridge=bridge
) children();
}
module male_tabs (w, d) {
keep=(w / 2) - thickness;
left_half(x=-keep) cubby_bottom(cubby_width, cubby_depth);
}
module female_tabs (d, h) {
// text inscribed (when printing tolerances)
text_inscription_depth=0.6;
text_size=thickness * 0.9;
text=str(tab_tolerance);
text_pos=[-h/2 + (thickness * 0.95),
-d / 2 + (thickness / 2),
(thickness / 2)];
xrot(180) left_half(x=(h / -2 + (thickness * 3)))
cubby_side(d, h, screw_tabs=false);
translate(text_pos) zrot(90) linear_extrude(text_inscription_depth)
color("green") text(size=text_size, text, font="Bitstream Vera Sans:style=Bold");
}
module view_tab_fit (w, d, h) {
// position for testing tab fit
module position_fit_test (left=true) {
cubby_bottom(w, d);
dist=(w / 2) + (thickness / -2) + tab_depth - 2;
down=half(h) - half(thickness) -
tab_height - half(tab_tolerance);
yflip() yrot(90) down(dist * (left ? 1 : -1)) left(down)
cubby_side(d, h, screw_tabs);
}
position_fit_test(left=true);
yrot(180) up(h) position_fit_test(left=false);
}
module alternating_tabs (first, gender, length, tab_width, tab_depth,
tab_height, tab_padding, tolerance) {
dist=length - (tab_padding * 2);
total_tabs=dist / (tab_width + tab_padding + tolerance);
half_tabs=total_tabs / 2;
tab_qty = total_tabs % 2 == 0 ? half_tabs : first ?
ceil(half_tabs) : floor(half_tabs);
start = first ? tab_padding : (tab_padding * 2) + tab_width;
spacing = (tab_width + tab_padding) * 2;
xcopies(spacing, tab_qty, dist, sp=((dist / -2) + start))
dovetail(gender, angle=0, slide=add_tol(tab_depth),
width=add_tol(tab_width), height=add_tol(tab_height));
function add_tol (x) = gender == "male" ? x : x + tolerance;
}
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